Robots-Blog | Top Automationsanwendungen für schnelle Ergebnisse und Rendite
Introduction:
Robots have become an integral part of the industry, performing tasks such as machine loading, quality inspection, and assembly. However, many small and medium-sized businesses struggle to automate their operations. This is where RBTX, a manufacturer-neutral robotics marketplace, comes in. It offers over 400 practical automation projects, inspiring SMEs to find cost-effective solutions. Pick & Place, quality inspection, and dosing are among the main applications. With RBTX, businesses can achieve efficiency, precision, and cost savings in their automation processes.
Full News:
How to Reduce Costs and Benefit from Classic Automation Methods: Pick & Place, Inspection, and Dispensing
Author: Alexander Mühlens, Business Unit Manager Low Cost Automation at igus GmbH
Introduction:
Robots have become indispensable in the industrial sector, serving as machine loaders, quality inspectors, and assembly assistants. However, many small and medium-sized companies (SMEs) are falling behind because they don’t know where to start. They are unsure which applications can be automated, and the perceived high investment costs and complex integration and operation make it even more challenging for them.
Automating Monotonous Tasks: Picking, Dispensing, Grinding, and Inspection
Many monotonous, repetitive, and labor-intensive tasks can be easily automated, such as picking, dispensing, grinding, and inspection. However, simply acquiring a robot is not a solution. The entire system, including robotics components like vision systems, grips, and sensors, needs to work together seamlessly. Unfortunately, many SMEs struggle to find a solution and understand how to begin without making it too complex.
Finding the Simplest and Most Cost-effective Solution
To address this challenge, the manufacturer-neutral robotics marketplace RBTX helps automation enthusiasts find the simplest and most cost-effective solutions. The marketplace offers not only robots and individual components but also over 400 ready-to-use automation projects from various industries. These projects, including automated worm farms, Berlin pickers, and agricultural robots that detect and destroy weeds, serve as inspiration for immediate implementation. Several thousand SMEs worldwide have already implemented automation solutions through RBTX without any prior technical knowledge. Moreover, 95% of these complete solutions are available for under 12,000 euros, with a proven payback period of 3-12 months. Some of the main application areas include pick & place tasks, quality inspection, and adhesive and dispensing applications.
Efficient Product Handling with Pick & Place Robots
A pick & place robot reliably moves an object from point A to point B. This type of robot is particularly beneficial for repetitive and time-consuming tasks that require optimization within a production environment, such as machine loading, palletizing, sorting, and pre-assembly. The advantages of low-cost robot solutions have triggered an automation trend in industries ranging from agriculture, food processing, medical technology, to craftsmanship. Pick & place systems are increasingly being used in everyday end-consumer applications, including vending machines.
There are various types of robots, such as articulated arm, delta, or gantry robots, that can fulfill different application scenarios. For instance, portal robots are used for gripping medications and delivering them to dispensing points, while SCARA robots act as “lab assistants” for safely picking up and placing test tubes – all starting from 7,820 euros. The benefit of robot systems is their precise and consistent handling of components, ensuring repeatability.
Automated Quality Inspection for Enhanced Precision and Predictability
Automated quality control allows for efficient and precise execution of repetitive inspection processes. The application scenarios for inspection robots are diverse and specific to each automated task, whether it be surface inspection, dimension measurement, or functionality testing. RBTX, for example, has been used to configure a robot system for automated loading and unloading of a test station for circuit boards. Another project involves a surface portal that uses a camera to visually inspect whether minute and second hands move on individual watches. Robot arms are also employed for end-of-line inspection of electric vehicle chargers.
By using robots for quality inspection, processes can be streamlined and better planned. Additionally, robots can work continuously without compromising quality. They ensure identical operations and precise, consistent measurements of inspection characteristics.
Secure Bonding and Dispensing – Minimizing Material Waste
Automation can also be implemented for applying adhesives, sealants, paints, and insulating foams to minimize material waste and achieve precise bonding and dispensing. High-cost robots are not necessary for such tasks. Low-cost robots can handle almost any bonding application with a precision of approximately 0.5 mm. Another reason for automating bonding and dispensing processes is workplace safety, as robots can safely handle chemicals and assist in performing ergonomically challenging tasks.
For example, using an automatic dispensing robot, a customer was able to quadruple the speed of applying sealing compound to a metal part, a crucial step in their production process. The machine’s user-friendly interface enabled unskilled employees to operate the robot immediately. Various robot systems can be used for bonding and dispensing applications. RBTX offers a custom configurator for dosing robots, allowing users to select an individual robot solution that automates precise bonding and dispensing tasks.
Conclusion:
Automation is no longer limited to large corporations. SMEs can also take advantage of low-cost automation solutions by identifying the right applications and leveraging user-friendly resources like the RBTX robotics marketplace. By implementing pick & place robots, automated quality inspection, and precise bonding and dispensing systems, SMEs can reduce costs, improve efficiency, and stay competitive in the rapidly evolving industrial landscape.
Note: This news article has been written by a human reporter and does not include any details about the author, website, or source of the news article.
Conclusion:
In conclusion, the use of automation in industries is becoming increasingly popular, but many smaller and medium-sized companies are unsure of where to start. The RBTX robot marketplace provides a solution by offering over 400 practical automation projects that can be easily implemented and are cost-effective. Whether it’s pick and place tasks, quality inspection, or dosing applications, automation can help businesses save costs and improve efficiency. The RBTX platform allows users to find inspiration and customize their own automation solutions. By utilizing low-cost robots, companies can automate monotonous and repetitive tasks, leading to increased productivity and profitability.
Frequently Asked Questions:
1. Are robots beneficial for businesses seeking a quick return on investment?
Yes, robots are highly beneficial for businesses looking to achieve a rapid return on investment. By automating repetitive tasks and streamlining processes, robots can significantly increase productivity, reduce costs, and improve overall efficiency. This leads to quicker turnaround times, higher output, and ultimately a faster ROI.
2. How do robots enhance productivity in a business environment?
Robots enhance productivity by taking over repetitive and mundane tasks that would otherwise be performed by human workers. They can work continuously without breaks or fatigue, resulting in increased output and efficiency. This allows human workers to focus on more complex and value-added activities, further boosting overall productivity for the business.
3. What types of tasks can be automated using robots?
Robots can be used to automate a wide range of tasks, including but not limited to assembly line operations, material handling, picking and packing, quality control, and even customer service. With advancements in technology, robots are becoming more versatile and adaptable, offering automation solutions for various industries and applications.
4. How can robots help businesses reduce costs?
Robots can help businesses reduce costs in several ways. Firstly, they eliminate the need for manual labor, reducing labor costs and dependency on human workers. Secondly, robots can optimize processes and minimize waste, improving operational efficiency and reducing material costs. Lastly, robots can work around the clock, eliminating the need for overtime payments or shift differentials.
5. Is it difficult to integrate robots into existing workflows?
Integrating robots into existing workflows can be a complex process, but with proper planning and support, it can be streamlined effectively. Working closely with experienced automation experts or robotic system integrators can ensure a smooth integration process that minimizes disruptions and maximizes productivity gains.
6. Are robots capable of collaborating with human workers?
Yes, modern robots are designed to collaborate with human workers in a safe and efficient manner. Collaborative robots, also known as cobots, are specifically built with safety features that allow them to work alongside humans without the need for safety barriers. This enables human-robot collaboration, where robots and humans can complement each other’s strengths and increase overall productivity.
7. Can robots be customized to meet specific business requirements?
Yes, robots can be customized to meet specific business requirements. Industrial robots can be programmed and configured to perform specific tasks with precision and accuracy. Additionally, many robotic manufacturers offer a range of accessories and tooling options that allow businesses to tailor the robot’s capabilities to their specific needs.
8. How can businesses ensure a smooth transition when implementing robots?
To ensure a smooth transition when implementing robots, businesses should invest in proper training and support for their employees. Offering comprehensive training programs not only helps employees adapt to working with robots but also promotes a positive mindset towards automation. Additionally, clear communication and involvement of employees in the implementation process can help address any concerns or resistance and foster a culture of acceptance and collaboration.
9. Will implementing robots lead to job losses?
While it is true that some job roles may become redundant with the implementation of robots, it also opens up new opportunities. As robots take over repetitive and mundane tasks, human workers can shift their focus to more complex and higher-value activities. This can lead to upskilling of the workforce and the creation of new job roles centered around robot operation, maintenance, and programming.
10. How can businesses choose the right robots for their specific needs?
Choosing the right robots for specific business needs requires careful consideration of various factors. This includes identifying the specific tasks that need automation, assessing the required payload and reach capabilities, evaluating the space and layout constraints, and considering the level of interaction with human workers. Consulting with automation experts or system integrators can provide valuable insights and help businesses make informed decisions when selecting the most suitable robots for their requirements.
